Air conditioning upright roll forming line — produces high-strength steel uprights for HVAC systems with consistent precision. The line features:
From coil to finished upright — one line, continuous production, minimal handling.
| Decoiler capacity: | 3 ton |
|---|---|
| Useful width: | 300 mm |
| Material: | galvanized, pre-painted |
| Thickness: | 1 mm |
| Coils internal diameter: | 500 mm |
| Roll forming line maximum speed: | 15 m/min |
| Minimum profile length: | 200 mm |
| Maximum profile length: | 6000 mm |
| Productivity (on L=1000 mm with 15 punches); | 3 pcs/min |
| Decoiler capacity | 3 ton |
|---|---|
| Shaft diameter (min/max) | 470/530 mm |
| Coils maximum external diameter | 1800 mm |
| Motorized AC decoiler with inverter | 4 kW |
3‑ton motorized decoiler — compact, precise feeding for light‑gauge profiles. Hydraulic spindle control and automatic loop regulation ensure stable, consistent material flow. Anti‑wobble spokes maintain strip alignment throughout the process. Idle decoiler option available on request.
| Useful width | 600 mm |
|---|---|
| Working height | 1000 mm |
9-roll straightener with pneumatic feeder (600mm capacity) — This high-precision system eliminates coil curvature and internal stress before punching, ensuring optimal material preparation. Featuring 2 powered feed rolls for smooth traction and 7 precision straightening rolls to remove residual curvature, it delivers a flat, stress-relieved strip. The result is consistent hole positioning, significantly reduced tool wear, and fewer production rejects, making it an essential component for high-quality, high-speed manufacturing lines.
Hydraulic Punching and Notching Bench (Flexible Configuration) — This robust, machined platform performs all pre-punching and notching operations with precision before roll forming. Featuring independently controlled punching heads that are manually adjustable across the width (X-axis) via hand-wheels, it allows for quick setup for diverse upright profiles. Each unit can be included or excluded based on the required hole pattern, providing exceptional flexibility without the need for frequent tooling changes, while the rigid, machined design ensures consistent accuracy, cycle after cycle.
| Roll forming line shaft diameter | 50 mm |
|---|---|
| Roll forming line useful widt | 500 mm |
| Roll forming line passages | 24 n° |
| Material thickness | 0,1 / 1,5 mm |
24-Pass Roll Forming Machine (50mm shaft / 500mm width) — Engineered for high-speed precision, this 24-pass system features a quick cassette changeover design that allows you to switch between upright profiles without extended downtime. Built for maximum uptime and minimal maintenance, it ensures your production line runs consistently. Available options include an integrated sheet lubrication system, a high-efficiency strip introducer, and independent adjustments for each forming station to provide total control over your final profile quality.
Precision-Engineered Forming Roll Sets (Custom Geometry) — These high-performance rolls are crafted from hardened and tempered steel, matched exactly to your specific upright profile geometry. Designed and manufactured entirely in-house, we control every detail from raw steel billet to the finished roll—ensuring complete quality oversight. This commitment to precision results in superior profile accuracy, significantly extended roll service life, and fewer interruptions for re-tooling, keeping your production line moving efficiently.
Precision Hydraulic Cut-to-Length Press — Positioned at the end of the line, this press delivers clean, square cuts with zero deformation. Equipped with a custom-built cutting die perfectly matched to your specific upright profile geometry, it utilizes powerful hydraulic operation to ensure consistent, burr-free cuts in every cycle. Designed for high-repeatability manufacturing, it provides the precise finished length required for high-quality production, ensuring your components are ready for immediate use.
12-Meter Automated Unloading Bench with Chute — Designed to collect finished uprights as they exit the cut-off station, this system ensures a seamless transition. Equipped with a gentle-handling chute, it prevents surface scratches and maintains strict profile alignment during discharge. Finished pieces are delivered in an organized, ready-to-inspect stack, effectively eliminating the need for manual sorting or secondary handling and allowing your team to move straight to packaging.
Centralized PLC Control System & Integrated Electrical Station — Features a sophisticated PLC system with an intuitive operator interface that manages all line parameters, including punching positions, cut-to-length accuracy, and seamless profile changeover. The centralized electric cabinet, characterized by orderly cable routing and a user-friendly control desk, is engineered for effortless operation and rapid troubleshooting. With everything integrated into one cohesive system, you gain the advantage of “One operator, one interface, full control”—ensuring maximum efficiency across your entire production line.
High-Performance Industrial Hydraulic Power Pack — Engineered to supply reliable, high-pressure flow for all cutting, punching, and notching operations, this power pack is the engine of your production line. Featuring a high-capacity pump unit, precision valves, and integrated control software, it is specifically sized to handle peak production loads without pressure drops—ensuring your line maintains maximum speed throughout every shift. Built for stable performance and minimal maintenance, it delivers the consistent, powerful force required for superior manufacturing precision.
Comprehensive Safety & Protection System (International Standards) — Designed to safeguard operators throughout the production process, this system integrates protective wire-mesh guards, infrared photocells, and advanced sensors. Engineered to comply with rigorous international safety standards, it ensures a secure working environment while maintaining high production efficiency. This robust protection system provides peace of mind, eliminating safety risks without compromising the overall productivity of your manufacturing line.