It is a roll forming line for the production of gutter curl with rapid change of profile. The gutter curl has an aesthetic and safety function. From this line products in different materials and sizes can be obtained. This line for gutter curl with rapid change of profile is made up of a decoiler, after come a chiselling unit and an hydraulic pre-cutting unit , then we find a rotating type roll forming machine where 4 set of forming rolls can be installed in order to obtain different types of profile, and finally there is a final supporting bench.
FLEXIBLE PRODUCTION LINE FOR GUTTER CURL
Technical data
| Decoiler capacity | 5 ton |
|---|---|
| Maximum width | 500 mm |
| Maximum thickness | 1 mm |
| Production speed | 15 mt/min |
| Material | Copper, Pre-painted, stainless steel |
Machine configuration
Technical data
| Decoiler capacity | 5 ton |
|---|---|
| Shaft diameter (min/max) | 470/530 mm |
| Coils maximum external diameter | 1800 mm |
| Motorized AC decoiler with inverter | 4 kW |
It is a motorized decoiler (or idle on request) with the capacity of 5 tons. Complete with hydraulic power pack and independent electric plant. Hydraulic unit for the spindle regulation, an electric plant for the automatic / manual mode and for the speed regulation. Complete with loop, arm for the loop control, and spokes to maintain the strip in the correct position.
It is positioned in the initial part of the line and it is essential for the correct introduction of the sheet and to maintain the correct position during working. It is made up of a metal structure and adjustable guide rolls.
Generally it is in the final part of the line and carries out the cut and the punching to measure of the piece. The movement is through a hydraulic power pack. Includes the final cutting die made especially for the requested profile, in order to have an extremely precise cut without deformation of the product. It is installed in a metal structure which can be regulated vertically, horizontally and transversally.
Rotating roll forming machine with 12 forming station with 4 inserted toolings, completed by strip introducer and DC motor.
It is a set of forming rolls, made of tempered and rectified steel to make the profile requested by the client. The series of rolls is characterized by high precision and durability. Their function is at the heart of the whole plant; for this reason PM follows with particular precision the whole development (the whole process of roll-making is executed internally).
The whole electric installation is intended here. Electric cabinet, cable channels, control desk and software for the management of the line parameters, all according to the highest standards of quality and efficiency.
L'impianto idraulico è necessario nelle operazioni di taglio e nelle unità idrauliche di punzonatura o scantonatura. È composto dalla centralina (di potenza tale da soddisfare tutte le lavorazioni), dai collegamenti meccanici (tubature e valvole) e dal software di controllo e gestione.
Series of wire mesh, infrared photocells and sensors for the protection of the operators. They are installed on the line to avoid any accident that could cause physical damages to the operators