Feeding Trough Channel Roll Forming Line — Engineered to produce consistent C-section profiles for high-efficiency livestock and poultry feeding systems. This line handles 2-5mm high-strength steel through a seamless process of automated coil feeding, precision punching, and roll forming. The integrated robotic unloading system minimizes manual handling and significantly accelerates packaging.
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| Decoiler capacity: | 5 ton |
|---|---|
| Material: | galvanized |
| Material thickness: | 1 mm |
| Useful width: | 500 mm |
| Roll forming line speed: | 10 m/min |
| Decoiler capacity | 5 ton |
|---|---|
| Shaft diameter (min/max) | 470/530 mm |
| Coils maximum external diameter | 1800 mm |
| Motorized AC decoiler with inverter | 4 kW |
5-Ton Motorized Decoiler (Heavy-Duty Series) — Engineered for stable, consistent feeding in livestock feed trough profile production. This system features hydraulic spindle control and automatic loop regulation to ensure smooth, uninterrupted material flow, while integrated anti-wobble spokes maintain precise strip alignment throughout the entire process. Built for reliability, this unit guarantees high-performance output, with an idle decoiler configuration also available upon request to suit your specific production requirements.
| Roll forming line shaft diameter | 50 mm |
|---|---|
| Roll forming line useful widt | 500 mm |
| Roll forming line passages | 24 n° |
| Material thickness | 0,1 / 1,5 mm |
24-Pass Roll Forming Machine (50/500 Series - Rapid Changeover) — Engineered for high-speed precision, this 24-pass system features a quick cassette changeover design that allows you to switch between different feeding trough profiles in under 2 hours. Built for maximum uptime and minimal maintenance, it ensures your production line runs consistently and efficiently. Available options include an integrated sheet lubrication system, a high-efficiency strip introducer, and independent adjustments for each forming station, providing you with total control over your final profile quality.
Precision-Engineered Forming Roll Sets (Custom Geometry) — These high-performance rolls are crafted from hardened and tempered steel, matched exactly to your specific feeding trough profile geometry. Designed and manufactured entirely in-house, we control every detail from raw steel billet to the finished roll—ensuring complete quality oversight. This commitment to precision results in superior profile accuracy, significantly extended roll service life, and fewer interruptions for re-tooling, keeping your production line moving efficiently.
Precision Hydraulic Flying Cut-to-Length Press — Designed for high-speed output, this press performs precise, automated cuts without requiring the roll forming line to stop. The hydraulic cutting unit operates in perfect sync with the moving profile, delivering clean, deformation-free cuts at full line speed. By eliminating stops and delays, this system ensures maximum productivity, keeping your production line moving continuously and efficiently.
6-Meter Robotic Unloading & Automated Stacking System — Designed for high-efficiency throughput, this system features a dedicated robot that automatically collects finished feeding troughs as they exit the flying shear. The robot stacks finished pieces neatly and consistently, ensuring they are perfectly prepared for packaging. By eliminating manual handling at the end of the line, this solution significantly reduces labor requirements and accelerates your overall packaging cycle, providing a seamless, fully automated finish to your production process.
Centralized PLC Control System & Integrated Electrical Station — Features a sophisticated PLC system with an intuitive operator interface that manages all line parameters, including punching positions, cut-to-length accuracy, and seamless profile changeover. The centralized electric cabinet, characterized by orderly cable routing and a user-friendly control desk, is engineered for effortless operation and rapid troubleshooting. With everything integrated into one cohesive system, you gain the advantage of “One operator, one interface, full control”—ensuring maximum efficiency across your entire production line.
High-Performance Industrial Hydraulic Power Pack — Engineered to supply reliable, high-pressure flow for all cutting, punching, and notching operations, this power pack is the engine of your production line. Featuring a high-capacity pump unit, precision valves, and integrated control software, it is specifically sized to handle peak production loads without pressure drops—ensuring your line maintains maximum speed throughout every shift. Built for stable performance and minimal maintenance, it delivers the consistent, powerful force required for superior manufacturing precision.
Comprehensive Safety & Protection System (International Standards) — Designed to safeguard operators throughout the production process, this system integrates protective wire-mesh guards, infrared photocells, and advanced sensors. Engineered to comply with rigorous international safety standards, it ensures a secure working environment while maintaining high production efficiency. This robust protection system provides peace of mind, eliminating safety risks without compromising the overall productivity of your manufacturing line.